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Reinforcing Items and Materials from Continuous Basalt Fiber Market Research in Russia

December, 2009
116 pages, 61 tables, 23 figures

Price of the report is 2500 Euros

List of Tables:

Table 1. Specialists, which provided assistance in the research performing

Table 2. Chemical composition of rocks, suitable for use as one-component raw material for production of various kinds of fiber

Table 3. Mineralogical composition of rocks, suitable for use as one-component raw material for production of various kinds of fiber

Table 4. Properties of basalt melts

Table 5. Strength characteristics of basalt fiber

Table 6. Chemical resistance of basalt fiber, %

Table 7. Comparative characteristics of glass and basalt fibers

Table 8. Comparative characteristics of fibers

Table 9. Classification and end-uses of continuous basalt fiber

Table 10. Properties of basalt fiber, produced by LLC «Kamenny Vek»

Table 11. Foreign distributors of continuous basalt fiber of LLC «Kamenny Vek»

Table 12. Characteristics of reinforcing mats, planned for manufacture in LLC «NPO Vulkan»

Table 13. Performance data of basalt continuous fiber, produced by JSC «Ivotsteklo»

Table 14. Mix of products and performance data of basalt roving, produced by JSC «Ivotsteklo»

Table 15. Performance data of basalt strand, manufactured by JSC «NZSV»

Table 16. Performance data of basalt roving, produced by JSC «NZSV»

Table 17. Performance data of composite reinforcement

Table 18. Comparative characteristics of steel and basalt reinforcement

Table 19. Comparison of properties of “Liana” reinforcement and steel reinforcement

Table 20. Characteristics of reinforcement, produced by LLC «Uralspetsarmatura»

Table 21. Regional representatives of LLC «Uralspetsarmatura»

Table 22. Mix of products and prices on glass fiber reinforced plastic (FRP) of LLC «Permregionsnab»

Table 23. Comparison of effectiveness of metal and basalt-plastic connectors

Table 24. Results of comparative tests on alkali-resistance (cement-resistance) of composite connectors by accelerated ageing method

Table 25. Comparison of performance data of composite connectors

Table 26. Performance data of flexible basalt-plastic connectors (basalt FRP) of LLC «Galen»

Table 27. Performance data of building plugs of LLC «Galen»

Table 28. Dealer network of LLC «Galen»

Table 29. Performance data of FRP and combined reinforcement of LLC «BZS»

Table 30. Consumption of plugs for fixing 1 m² of heat insulation on a wall with plaster layer 8 mm thick

Table 31. Sales network of LLC «BZS»

Table 32. Comparative characteristics of keeping strength of connectors, manufactured from glass fiber and basalt fiber

Table 33. Quality characteristics of basalt FRP connectors of CJSC «Matek»

Table 34. Prices on flexible connectors of CJSC «Matek»

Table 35. Comparative characteristics of various flexible connectors

Table 36. Results of tests of various flexible connectors at ageing in 1.0 N NaOH at 80°С

Table 37. Physico-mechanical characteristics of basalt mat

Table 38. Physico-mechanical characteristics of basalt fabric

Table 39. Comparative characteristics of glass and basalt fiber mats

Table 40. Characteristics of road meshes of LLC «Sudogda Stekloplastiki»

Table 41. Characteristics of basalt building mats for masonry and connecting works of LLC «Sudogda Stekloplastiki»

Table 42. Characteristics of reinforcing mats of Basalt Fiber & Composite Materials Technology Development Co.

Table 43. Characteristics of basalt fiber

Table 44. Recommendations for application of basalt fiber в concreteх

Table 45. Comparative characteristics of processes and process equipment for production of continuous basalt fiber

Table 46. Calculation of direct cost of production of 1 tonne of continuous basalt fiber

Table 47. Calculation of complete prime cost of commodity products

Table 48. Calculation of direct cost and prime cost of production 1 tonne of basalt fiber in Sakha-Yakutia Republic

Table 49. Comparative characteristics of glass and basalt reinforcement (FRP) with steel reinforcement

Table 50. Price-list on products of LLC «Sudogda Stekloplastiki»

Table 51. Estimation of consumption of steel reinforcement in 2006-2008

Table 52. Regional pattern of production of ferroconcrete structures and parts in Russia in 2007

Table 53. Calculation of rebar consumption per 1 m² of area of administrative and residential houses, carried out by CJSC «Yakutpromstroiproject»

Table 54. Calculated data for appraisal of market of composite reinforcement in Far Eastern Federal District

Table 55. Dynamics of production of building structures and parts, containing reinforcement, in Far Eastern Federal District in 2005-2008 and the first half of 2009

Table 56. Characteristics of volumes of building works (broken by kind of building activity) in Far Eastern Federal District in 2007 – 1^st half of 2009

Table 57. The greatest building enterprises in Far Eastern Federal District, specialized in general building works on house building

Table 58. The greatest building enterprises in Sakha-Yakutia Republic

Table 59. Production of concrete and asphalt mixes broken by Federal District in 2007-2008

Table 60. Production of concrete and asphalt mixes in Far Eastern Federal District in 2007-2008

Table 61. Potential consumers of basalt fiber for fiber reinforcement of concretes in Far Eastern Federal District

List of Figures:

Figure 1. Pattern of application of glass and basalt fiber in USA

Figure 2. Pattern of application of glass and basalt fiber in Europe

Figure 3. Flow chart of market of continuous basalt fiber and reinforcing items from the product

Figure 4. Pattern of production of commodity continuous basalt fiber

Figure 5. Pattern of application of materials for production of composite reinforcement in LLC «KNPO «UAK»

Figure 6. Multi-layer walling a) without flexible connectors; b) with steel flexible connectors; c) with composite flexible connectors

Figure 7. Pattern of production of composite flexible connectors

Figure 8. Geometric data of basalt FRP connectors of CJSC «Matek»

Figure 9. Comparative characteristics of prices on basalt FRP items with those on analogues from other materials

Figure 10. Economizing funds from application of basalt plastic reinforcement in case of building in Yakutsk depending on share of replacing steel reinforcement with the basalt FRP, mln Rubles

Figure 11. Estimation of capacity of market of composite reinforcement in Russia at its 2% share of volume of steel reinforcement, kt, %

Figure 12. Estimation of capacity of market of glass- and basalt plastic reinforcement in Russia, t

Figure 13. Estimation of capacity of market of composite reinforcement in segment of production of building materials at its 2% share of volume of steel reinforcement, kt, %

Figure 14. Pattern of supplies of steel reinforcement and wire for ferroconcrete item producers to Sakha-Yakutia Republic in 2008

Figure 15. Estimation of capacity of market of composite reinforcement in Far Eastern Federal District at its 2% share of volume of steel reinforcement, t

Figure 16. Capacity of market of composite reinforcement in Sakha-Yakutia Republic depending of share of replacement of steel reinforcement with composite reinforcement, t

Figure 17. Estimation of capacity of market of basalt fiber for reinforcing of concrete and asphalt mixes in Russia, t

Figure 18. Estimation of capacity of market of basalt fiber for reinforcing of concrete and asphalt mixes in Far Eastern Federal District, t

Figure 19. Capacity of market of basalt fiber in Sakha-Yakutia Republic depending on share of fiber-concretes in total volume of commodity concrete

Figure 20. Pattern of potential consumers of basalt fiber in segment of commodity concrete in Sakha-Yakutia Republic

Figure 21. Forecast of production of basalt plastic reinforcement and basalt mats in 2009-2015, t

Figure 22. Forecast of consumption of basalt fiber in 2009-2015, t

Figure 23. Forecast of production of continuous basalt fiber in 2009-2015, t

Russian version of the report

The report is devoted to the research of continuous basalt fiber and the basalt fiber-based reinforcing materials and items in Russia and Far Eastern Federal District, revealing key players of the market and determining prospects of increasing demand for the products.

The Report is composed of 8 Sections, contains 116 Pages, including 61 Tables and 23 Figures.

Section 1 presents general information on continuous basalt fiber, namely characteristics of its physical and chemical properties, end-uses, comparison with the nearest analogical composite material – glass fiber.

Section 2 presents pattern of market of continuous basalt fiber in Russia.

Section 3 presents analysis of production of commodity continuous basalt fiber and characteristics of company-producers.

Section 4 presents description of market of items from continuous basalt fiber with detailed characteristics of each of its segments: basalt plastic reinforcement and composite flexible connectors, basalt reinforcing mats (meshes).

Sections 5 presents additional information on disperse reinforcing with basalt fiber. In the opinion of experts of LLC «InfoMine», this information is of crucial importance for analysis of market of reinforcing items and materials continuous basalt fiber.

Section 6 presents some economic aspects of production of both continuous basalt fiber and items from the fiber. An important part of the Section is comparative characteristics of prices on the basalt products and their analogues from other materials.

Section 7 describes potentiality of market of reinforcing items and materials from continuous basalt fiber. The experts proposed method of quantitative evaluation of capacity of market of basalt plastic reinforcing items. For Far Eastern Federal District, analysis of basic potential consumers is given.

Section 8 briefly describes basic conditions of development of market of basalt plastic reinforcement and gives forecast of possible ways of its development (medium-term prospects).

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